Making an Existing Epoxy Floor Non-Slip

Do you want to upgrade an existing epoxy resin floor? Epoxy floors are seamless, chemical-resistant and easy to clean – but often slippery too. As soon as water, oil, coolant or dust gets onto the surface, slip resistance drops considerably. How an existing epoxy floor can be made slip-resistant retrospectively depends above all on adhesion, surface preparation and material compatibility.

Important: A new system will only adhere to an existing epoxy coating if the old coating is firmly bonded to the substrate, clean and abraded, and both materials are compatible. Before large-scale application, a trial area with adhesion and compatibility testing is recommended; on very smooth surfaces a special primer may be required.

Typical slip problems on epoxy floors

Smooth, glossy surface without aggregate broadcast

Oil, coolants and grease in workshops and production

Water and detergent residues after wet cleaning

Worn-away texture in the wheel tracks of forklifts and pallet trucks

Influence of water, oil, temperature, cleaning and loading

Water and oil

The choice depends on the type and amount of contamination and the slip resistance required; coarse textures can be advantageous, but are no substitute for evidence of suitability.

Cleaning

epoxy floors are chosen because they are easy to clean – an overly coarse anti-slip texture can cancel out this advantage.

Temperature

overcoats have minimum air and substrate temperatures and require curing time.

Loading

forklift traffic requires abrasion-resistant systems; mechanical solutions must be fixed so that they can be driven over.

Solutions compared

SituationRecommended solutionAdvantagesLimitationsSuitable products
Smooth indoor epoxy floor, occasional moistureFine-textured epoxy overcoatRemains easy to clean, seamless, wide choice of coloursAdhesion test and abrading required; indoor use only; too fine for oil and rampsDD-WTC-EPOXID-FEIN
Oil, ramps, hazard zones, forkliftsCoarse epoxy anti-slip coatingHeavily textured, approved for forklift traffic according to the manufacturerHarder to clean; existing coating must be firmly bondedDD-WTC-EPOXID-GROB
Walkways, stair landings, no downtime possibleGRP anti-slip sheetsMechanically fixed, usable without curing time; removable again when screwedFixing through the coating; mind the edgesDD-GRPF-8000205-YE-M
Individual hazard points, markingsAnti-slip tapeQuick and inexpensive, also as a warning markingCheck adhesion on the smooth coating; cleaning can lift the edgesDD-GRPF-3000005-YE, DD-GRPF-3000087-BY
Standing workstation with oilOil-resistant workstation matSlip resistance plus ergonomics, no floor worksLocal only; mat must be cleanedDD-ERG-EN

Suitable products

Coatings are supplied as materials only; we do not offer application ourselves. An overview of further systems can be found under Anti-slip floor coatings.

Slip-resistant epoxy floor coating with fine texture

Slip-resistant epoxy floor coating with fine texture

Item no. DD-WTC-EPOXID-FEIN

Two-component, water-based epoxy floor coating with fine, rounded aggregate for workshops, warehouses and production areas indoors. The finely textured, slightly glossy surface remains easy to clean; for ramps and heavily oil-contaminated areas, the coarse epoxy anti-slip coating is the better choice. A coarse-grit version for hazard zones is available.

  • 5 l pack: approx. 30 m² per coat, approx. 15 m² finished area with two coats
  • Application from 15 °C air and 10 °C substrate temperature; indoor use only
  • Forklift traffic after approx. 24 h (at 20 °C), chemical resistance after 7 days
  • Pendulum value 54.6 PTV (BS 7976-2) according to the data sheet; reaction to fire Bfl-s1 according to manufacturer information, classification report on request
  • For concrete, wood and firmly adhering existing coatings (very smooth surfaces may require a special primer); not for bare metal and self-levelling compounds

Enquire about this product

Epoxy anti-slip coating for ramps and industrial floors

Epoxy anti-slip coating for ramps and industrial floors

Item no. DD-WTC-EPOXID-GROB

Three-component, high-build epoxy coating with coarse anti-slip aggregate for heavily used areas indoors and outdoors – ramps, loading bays, hazard zones and traffic routes with forklift traffic. One coat (approx. 320 µm) produces a heavily textured surface. For concrete, stone, rigid metals and well-adhering existing coatings at least three months old; not for asphalt and galvanised surfaces. Where an easier-to-clean surface matters more, the fine-textured epoxy floor coating is the better choice.

  • 2.5 l pack for approx. 5 m², one coat
  • Application from 15 °C air and 10 °C substrate temperature
  • Foot traffic after approx. 16 h, forklift traffic after approx. 24 h (at 20 °C)
  • Pendulum value 69 PTV (BS 7976-2) according to the technical data sheet; test certificate on request
  • New concrete at least 8 weeks old, concrete moisture below 75% relative humidity; pot life approx. 30 min (20 °C); hazardous substance – observe the safety data sheet

Enquire about this product

Lightweight GRP anti-slip sheet

Lightweight GRP anti-slip sheet

Item no. DD-GRPF-8000205-YE-M

Lightweight anti-slip sheet in glass-reinforced polyester with aluminium oxide grit, for covering floors, ramps, walkways and chequer plate indoors and outdoors.

  • GRP with aluminium oxide grit
  • Non-conductive, will not splinter or crack

Enquire about this product

Standard anti-slip tape

Standard anti-slip tape

Item no. DD-GRPF-3000005-YE

General-purpose anti-slip tape in many RAL colours for stairs, platforms and floor areas. Quick to apply, easy to clean and also suitable for marking.

  • Rolls 25/50/100 mm x 18 m
  • Numerous RAL colours
  • Easy to clean

Enquire about this product

Coarse anti-slip tape, black/yellow

Coarse anti-slip tape, black/yellow

Item no. DD-GRPF-3000087-BY

Coarse-grit non-slip tape for heavily used steps, landings and surfaces. The black and yellow version doubles as a hazard marking.

  • Rolls 25/50/100 mm × 18 m
  • Can be cut to size
  • Non-conductive

Enquire about this product

Nitrile rubber workstation mat, oil-resistant

Nitrile rubber workstation mat, oil-resistant

Item no. DD-ERG-EN

Black workstation mat made of non-porous nitrile rubber for oily environments. Does not curl or swell on contact with oil and withstands temperatures up to 90 °C.

  • Nitrile rubber, oil-resistant
  • 11 mm thick
  • Operating range -40 to +90 °C

Enquire about this product

Limitations and unsuitable applications

Loose, blistered or undermined existing coatings must be removed first.

Unknown existing coating: check compatibility on a trial area and, if in doubt, consult a specialist contractor.

Floor coverings containing plasticisers, self-levelling compounds and permanently wet areas are not suitable for every overcoat.

No blanket suitability for “all epoxy floors” – the manufacturer’s specifications for the chosen system are decisive.

FAQs: making an epoxy floor non-slip

Can an epoxy floor be made non-slip retrospectively?

Yes, provided the existing coating is firmly bonded. It is cleaned, degreased and abraded, followed by a slip-resistant overcoat. Alternatively, GRP sheets, tapes or mats can be used without any coating work.

Does the old coating have to be removed?

Only if it is loose, flaking or incompatible. Firmly bonded existing coatings are usually abraded and can be overcoated – a trial area provides certainty.

Fine or coarse texture?

Fine-textured surfaces remain easier to clean and are sufficient for occasional moisture. With oil, ramps or hazard zones a coarse texture is usually advantageous; the risk assessment and evidence of suitability are decisive.

How soon can the floor be used again?

For the epoxy coatings listed here, the manufacturer states approx. 24 hours at 20 °C until release for heavy traffic; full chemical resistance after around 7 days. At lower temperatures the data sheets apply. Mechanically fixed solutions do not require any curing time.

Enquiry for your project

To prepare a suitable quotation, we need the following information:

Substrate and condition

Area in m² or number and dimensions of steps

Indoors or outdoors

Exposure to water, oil or chemicals

Pedestrian, pallet truck or forklift traffic

Required slip resistance

Site or delivery location

All prices on request. Send an enquiry now.